Why AI-Generated Code Passes Tests But Breaks in Production

AI generates code that works. Tests pass. Logic checks out. Ship it, right?

Wrong.

I’m a QA lead who codes, debugs, and deals with the aftermath when “logically correct” code breaks in production. And here’s what I’ve learned: “logically correct” doesn’t mean “works for users.”

The gap between those two things? That’s where production breaks, sprints halt, and I catch what devs were too confident to test.

Here’s what vibe coding actually costs—and who ends up paying for it.


The Vibe Coding Confidence Gap

You’ve seen the workflow:

  1. Prompt AI to generate a feature
  2. AI spits out code
  3. Run tests → All pass ✅
  4. Ship to production

Fast. Efficient. Feels productive.

But here’s what you skipped:

  • Edge cases that unit tests don’t cover
  • Real user behavior (not simulated scenarios)
  • Business logic validation (is it CORRECT for your use case?)
  • UX patterns (does it confuse users even if it “works”?)

The result? QA catches bugs you trusted AI to prevent. And the pushback when they raise issues? It’s worse than it used to be.

Trust me, I’m the one having those conversations.


Real Example: The ₱1.2M Logic Grouping Bug (That Could Happen)

Here’s a bug pattern I discovered through a math calculator meme, yes, really! and immediately flagged for my QA team for awareness.

Someone generates a pricing formula:

javascript

let total = base + discount * tax;

It returns a number. No errors. Tests pass.

Problem: The business logic was wrong.

The correct formula needed:

javascript

let total = (base + discount) * tax;

The difference:

javascript

let base = 1000;
let discount = 200;
let tax = 1.12;

// AI-generated version:
let total = base + discount * tax; 
// 1000 + (200 * 1.12) = 1224

// Correct business logic:
let total = (base + discount) * tax; 
// (1000 + 200) * 1.12 = 1344

₱120 error per transaction.

At scale (10,000 customers)? ₱1.2M in potential loss.

The code was mathematically correct (PEMDAS). Tests passed. But the business logic was broken.

Why it happens: Developer (or AI) trusts operator precedence without questioning if it matches business requirements.

This hasn’t hit my projects yet. But I saw the potential, taught my QA team to watch for it, and now we’re covered if it ever shows up. That’s the difference between reactive and proactive testing.

Read the full QA case study on logic grouping bugs →



Real Example: The UX Disaster AI Didn’t Catch

This one I’ve seen in production.

AI validates a logout button:

  • ✅ Button present
  • ✅ Button clickable
  • ✅ User logs out on click
  • ✅ All acceptance criteria met

Ship it?

Problem: The button was the same size and color as the primary CTA. Users accidentally logged out when trying to complete their main task.

AI tested functionality. It didn’t test user experience.

Why it happened: AI tested functionality. It didn’t test user experience.

This is the pattern I keep seeing: AI checks if code works. It doesn’t check if code works well.


The QA Reality: Why Pushback is Harder Now

I’m a QA lead. I see this from both sides I code, I debug, and I test what my devs ship.

Years ago, the workflow was simple:

  1. Dev writes code manually
  2. I find a bug
  3. Dev: “Oh shit, good catch. Let me fix it.”

Now:

  1. Dev prompts AI to generate code
  2. I find a bug
  3. Dev: “But AI validated the logic…”

The difference? Developers used to own the logic. Now they trust it without questioning.

I don’t mind that my devs vibe code. I use AI myself. But when I raise a bug, the pushback is more noticeable than years ago.

Devs are pushing code faster and lazier, but still halt sprints because code is “logically correct” but still broken. I’ve had shouting matches over this not because I hate AI, but because quality can’t be sacrificed for speed.

The shift: Devs defend AI’s output instead of understanding the problem.

Read more about AI-assisted QA testing and what it misses →


Why “Logically Correct” Code Still Fails

AI generates code that passes unit tests. But it doesn’t test:

Edge Cases

Example: Email validator with RFC-compliant regex.

  • AI version: Rejects invalid formats ✅
  • Reality: Doesn’t catch common typos (gmial.com, yahooo.com)
  • Result: Users can’t sign up, abandon the flow

Business Logic

Example: Math formula that follows PEMDAS.

  • AI version: Mathematically correct ✅
  • Reality: Business rules need different grouping
  • Result: Financial losses at scale

UX Patterns

Example: Button that functions perfectly.

  • AI version: Clickable, works as coded ✅
  • Reality: Confuses users due to poor placement/color
  • Result: User frustration, support tickets

Real Workflows

Example: Form validation that “works.”

  • AI version: Validates all fields correctly ✅
  • Reality: 15 required fields = users abandon
  • Result: Lost conversions

AI tests if code runs. It doesn’t test if code should run that way.


The Downstream Cost of Vibe Coding

When you ship AI-generated code without understanding it, the cost isn’t just yours. As someone who’s on the receiving end of these bugs, let me tell you who actually pays:

For Users

  • Bugs in production
  • Confusing workflows
  • Lost trust in the product

For QA (Yeah, That’s Me)

  • Catching edge cases you missed
  • Defending bugs you claim aren’t bugs
  • Testing code you can’t explain
  • Having tense conversations about “logically correct” code that still breaks

For Teams

  • Sprint delays (QA blocks broken features)
  • Technical debt (spaghetti code that “works”)
  • Team tension (devs vs. QA over quality standards)

For You

  • Can’t debug what you don’t understand
  • Can’t refactor AI output (don’t know what to change)
  • Can’t defend design decisions (AI made them for you)

What Separates Real Coders from Vibe Coders

I code. I use AI. But there’s a difference between using AI as a tool and using it as a crutch.

Vibe Coder Workflow:

  1. Prompt AI: “Build feature X”
  2. AI generates code
  3. Copy/paste
  4. Run tests → pass ✅
  5. Ship
  6. Problem: Can’t explain logic, debug issues, or extend functionality

Real Coder Using AI:

  1. Understand the problem (requirements, edge cases, business logic)
  2. Use AI for boilerplate/syntax
  3. Review AI output (check logic, test assumptions)
  4. Refactor (DRY principles, anti-spaghetti structure)
  5. Test real scenarios (not just happy paths)
  6. Ship with understanding

The difference: One uses AI as a crutch. The other uses AI as a tool.


The Principles AI Doesn’t Know

DRY (Don’t Repeat Yourself)

AI repeats code constantly. Every feature it generates duplicates logic instead of extracting reusable functions.

Example: AI generates three ad functions with identical HTML structure, just different slot IDs.

Refactor:

php

// AI version: 30 lines of repeated HTML
function ad_header() { return '<div>...slot 1...</div>'; }
function ad_footer() { return '<div>...slot 2...</div>'; }
function ad_mid() { return '<div>...slot 3...</div>'; }

// Refactored: 5 lines + DRY helper
function render_ad($slot_id) {
  return sprintf('<div>...slot %s...</div>', $slot_id);
}

If you can’t refactor AI output, you don’t understand it.

Anti-Spaghetti (Single Responsibility)

AI mixes concerns. Validation + logic + output all tangled in one function.

Example: AI generates a view counter that mixes bot detection, deduplication, and counting logic in a 100-line function.

Refactor:

php

// Separate concerns
function should_count_view() { /* validation logic */ }
function is_bot() { /* bot detection */ }
function is_duplicate() { /* deduplication */ }
function increment_counter($id, $key) { /* counting */ }

// Clean main logic
if (should_count_view()) {
  increment_counter($post_id, 'views');
}

Each function has one purpose. Testable. Debuggable. Maintainable.

If you can’t separate concerns in AI code, you’re shipping spaghetti.


The Bottom Line (Two Parts)

Part 1: Learn First, Accelerate Later

Don’t use AI to skip learning. Use it to accelerate what you already understand.

Before vibe coding:

  • ✅ Learn coding fundamentals (syntax, logic, patterns)
  • ✅ Debug small projects manually (understand how things break)
  • ✅ Use AI as a learning tool (ask it to explain, not just generate)

Then:

  • ✅ Use AI for boilerplate (skip repetitive code)
  • ✅ Use AI for syntax lookups (faster than docs)
  • ✅ Use AI to accelerate (10x speed on tasks you already understand)

If you can’t code without AI, you’re not coding with AI—you’re copying code you don’t understand.

Part 2: Think Beyond Your Screen

Your code doesn’t just affect you. It affects:

Users who need it to work in real scenarios (not just simulated tests)

QA who have to validate code you don’t fully understand (and defend bugs you claim aren’t bugs)

Teams who maintain what you ship (and curse your name when spaghetti code breaks)

Before you ship AI-generated code, ask:

  • Can I explain every line?
  • Have I tested edge cases and real user behavior?
  • Does it follow business logic (not just code logic)?
  • Can I debug it without AI?

If the answer is “no,” you’re asking others to trust code you don’t understand.

That’s not engineering. That’s gambling with other people’s work.


Verdict

✅ Use AI to:

  • Skip boilerplate code
  • Look up syntax quickly
  • Learn new patterns
  • Accelerate tasks you already understand

❌ Don’t use AI to:

  • Skip learning fundamentals
  • Ship code you can’t explain
  • Avoid debugging and testing
  • Replace understanding with prompting

AI is a tool for developers, not a replacement for development skills.

Vibe coding isn’t the problem. Vibe coding without accountability is.

When your “logically correct” AI code breaks in production, remember: QA isn’t the blocker. Your lack of understanding is.


Related Reading

Jaren Cudilla – Chaos Engineer
Jaren Cudilla / Chaos Engineer
Doesn’t oppose vibe coding but uses AI daily but refuses to ship what can’t be debugged without it.

Runs EngineeredAI.net — exposing when “logically correct” AI output still breaks in production.
QA lead who codes: caught the bugs AI-confident devs ship, documented the pushback, and trained teams to question AI logic before trusting it.
If AI generates code you can’t debug, it’s not helping, it’s creating technical debt.